HSV-180AS Spindle Servo Drive

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HSV-180AS digital AC spindle servo drive is a high-voltage feed drive based on HSV-18S. The drive unit uses AC 380V power input, and features compact architecture, easy operation, and high reliability.

HSV-180AS digital AC spindle servo drive unit uses the latest technology such as digital signal processor (DSP) for motion control and intelligent power module (IPM) to achieve a closed-loop servo control of position, speed, and torque for permanent magnet AC synchronous servo motors. HSV-180AD digital AC spindle servo drive unit provides protection functions for short circuit, overcurrent, overvoltage, undervoltage, overload, overheat, and pump. It integrates communication interface, pulse input interface, analog input interface, and small keypad debugging digital display.

1.      High Performance AC digital Spindle servo drive

2.      Easy and flexible control (five control modes)

3.      Full state display

4.      Various interface and control modes

5.      Applicable to situations that requires high speed and high power

6.      Double encoder interfaces that can be connected to position feedback components such as grating ruler to form full-closed loop position control system

Model Description

Type

HSV-180AS-035

HSV-180AS-050

HSV-180AS-075

Maximum power of applicable Motor(KW)

3.7KW

5.5KW

5.5KW

7.5KW

7.5KW

11KW

Rated output current (A)

16.8

21.9

31.4

Short-time Peak Current (A)

22

28

42

Circute breaker(A)

25

32

32

40

40

63

conector(A)

18

25

25

32

32

40

Input exchange reactor

Current (A)

10

15

15

20

20

30

Inductance (mH)

1.4

0.93

0.93

0.7

0.7

0.47

Input filter(A)

10

15

15

20

20

30

Maximum braking resistor (A)

25                   

25

40

Recommended

Braking

resistor  

Resistor (Ω)

51Ω

51Ω

27Ω

Power (W)

1500W

1500W

2000W

Quanlity

1

1

1

Recomand value of main circute cable (mm2

4

4

4

4

4

10

Type

HSV-180AS-100

HSV-180AS-150

Maximum power of applicable Motor(KW)

11KW

15KW

18.5KW

22KW

Rated output current (A)

43.8

62.8

Short-time Peak Current (A)

56

84

Circute breaker(A)

63

63

100

100

conector(A)

40

50

63

80

Input exchange reactor

Current (A)

30

40

50

60

Inductance (mH)

0.47

0.35

0.28

0.24

Input filter(A)

40

50

65

Maximum braking resistor (A)

75

Recommended

Braking

resistor  

Resistor (Ω)

33Ω

27Ω

Power (W)

1500W

2000W

Quanlity

2

2

Recomand value of main circute cable (mm2

10

16

16

25

               

Type

HSV-180AS-200

HSV-180AS-300

HSV-180AS-450

Maximum power of applicable Motor(KW)

30KW

37KW

51KW

75KW

Rated output current (A)

85.7

125

170

Short-time Peak Current (A)

110

168

224

Circute breaker(A)

125

160

200

400

conector(A)

95

115

150

250

Input exchange reactor

Current (A)

80

90

150

250

Inductance (mH)

0.17

0.16

0.095

0.056

Input filter(A)

100

150

250

Maximum braking resistor (A)

100

150

Recommended

Braking

resistor  

Resistor (Ω)

30Ω

30Ω

30Ω

Power (W)

2500W

2500W

2500W

Quanlity

3

4

6

Recomand value of main circute cable (mm2

70

120

Specification

Input power

Rated voltage、

Rangeof voltage fluctuation

Frequency

150A and below specificationsThree-phase AC380V  -15%~+10%  50/60Hz

200A and above Specifications

1.Single phase AC220V control power   -15%~+10%   50/60Hz

2.Three-phase AC380V strong power   -15%~+10%   50/60Hz

Control modes

Position control、External speed control、JOG control、Internal speed control

Characteristic

Speed frequency response

300Hz or higher

Speed volatility

Lower than 5r/min (load 0%~100%)

Speed range

1r/min~12000r/min

Constant power range

1:4

Position control

Types of pulse command

① Direction + pulse train ②CCW pulse +CW pulse ③Two-phase A / B quadrature pulse

Form of pulse command

Non-insulated wire drive(about +5V)

Frequency of pulse

command

≤500kHz

Speed

control

Types of pulse command

② Direction + pulse train ②CCW pulse +CW pulse ③Two-phase A / B quadrature pulse

Form of pulse command

Non-insulated wire drive(about +5V)

Frequency of pulse

command

≤500kHz

Analog command

DC 0~+10VorDC -10V~+10V

Acceleration and deceleration function

0.1~180seconds

Type of spindle motor encoder

TTL composite incremental photoelectric encoder:1024line、2048line、2500line

Sine and cosine incremental encoder:256line

Absolute encoder:ENDAT2.1/2.2 Protocol encoder(EQN1325/EQN1313)

Spindle encoder encoder type

Optical encoder (TTL)

Sine and cosine analog signal(1Vpp)

Input and output
Signal

Control input

Run enable

Alarm clear

Forward and reverse running enable

Spindle orientation ready

Control modes switch

Indexing incremental orientation ratio input selection

Control output

Spindle ready

Spindle alarm

Spindle orientation-finished

Speed-reached 

Zero-speed reached

Spindle function

Spindle orientation

Accuracy:±1pulse;Position adjustment:Parameter setting

Rigid tapping

Tapping deviation:±2%

Other function

C-axis control,Thread cutting

Communication function

RS232 use MODBUS protocol

Monitoring function

Speed

Flux current

Torque current

Motor load current

Switch-value input status display

Switch-value output status display

Control mode display

Protecting function

Provides protection against:

Over speed

Main power over-voltage and under-voltage

Over current

Overload

Motor over heat

Big speed error

IPM fault etc.

Operation

Six LED digital tubes, two light-emitting diodes(LED), five bottoms

Adaptive motor

2.2KW~75KWAC servo spindle motor

Use Environment

Use place

Non-corrosive, flammable gas, prevent conductive objects, metal dust, oil mist and liquid from entering inside the drive unit.

Use Temperature Storage Temperature

Use temperature :0℃~+40℃,More than 40 ℃ shall be derated。

Storage temperature :-20℃~+60℃。

Use humidity Storage humidity

Below 90% RH, non-condensing.

Altitude

Below 1000m,Altitude above 1000m shall be derated。

Vibration / impact resistance

Vibration Resistance 4.9m/S2 ,Impact resistance 19.6m/S2

Product Outline, Mounting Dimension, and Weight:

The following figures show the installation dimensions of HSV-180AS series servo drives.

1.Figure 3-2 Dimension and size of HSV-180AS-, 035, 050, 075 (without auxiliary devices Unit: mm)

Figure 3-3 Dimension and size of HSV-180AS 035, 050, 075 (with auxiliary devices Unit: mm)

2、Figure 3-4 Dimension and size of HSV-180AS-,100, 150 (without auxiliary devices Unit: mm)

Figure 3-5 Dimension and size of HSV-180AS-100,150 (with auxiliary devices Unit: mm)

3、Figure 3-6 Dimension and size of HSV-180AS-,200, 300,450 (without auxiliary devices Unit: mm)

Figure 3-7 Dimension and size of HSV-180AS-,200, 300,450 (with auxiliary devices Unit: mm)

Series

Model

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